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Product Introduction
This series of electrical connectors and wire harness assembly are specially designed for battery connection, new energy electric-powered cars, frequency conversion and big switch cubicles.
This product uses specially made crown spring; it has many contacting points to ensure its high sensitivity of contacting reliability; It has characteristics of simple plug & unplug, impact shock resistance, strong vibration, and high load capacity.
There are 1 – 4 cores as options for this product.
This product uses 3-key locator and 5 types of corner design to prevent mis-plugging. It satisfies for preventing from mis-plugging, wrong plugging;
Wiring type: pressure welding, screw thread hole, tail hole, double screw bolt.
High reliability, long life, and wire harness assembly can be customized upon customers’ request.
The shell design of this product is conductive metal; it has the function of electromagnetism shield and high mechanical strength.
This product has large rated current of 60A – 500A
This product can endure high voltage of 3000V – 5500V, large rated current of 30A – 500A.
This product has high voltage interlocking function; it can indicate the ON/OFF of power terminal; and high voltage interlocking function is optional.
It meets the criterion of Q/ZHDZ. J1099-2016 《DYL22 Series Large Current Electrical Connector Specification Regulation》.
Technical Performance
Environmental Stress Resistance
Operating temperature: -55℃-+125℃
Inflaming retarding level: UL94-V0
Protection level: IP67 (plugged-in state)
Relative humidity: +40℃,95%HR
Mechanical Performance
Mechanical life: ≥500 times
Vibration: 10Hz-2000Hz,acceleration 196m/s²,current transient breaking ≤1μs.
Impact: acceleration 50g, half sine wave, lasting time 11ms, current transient breaking ≤1μs
Electrical Performance
Rated current: 20A – 600A
Rated voltage: 1000V
Insulation resistance: ≥5000MΩ
Medium withstand voltage: 5000V. DC
Rated Current Table
Diameter of Contact (mm) | Distribution Cable (mm^2) | Rated Current (A) |
Φ4 | 2.5/4/6/10 | 20/25/35/60 |
Φ6 | 16/25 | 90/120 |
Φ8 | 35/50 | 150/200 |
Φ10 | 35/50/70/95 | 150/200/250/300 |
Φ12 | 95/120/135 | 300/350/400 |
Φ14 | 20/95/120/150 | 250/300/400/500 |